Services

Overview:

Complete mechanical design support from concept through to production, from individual components to full machine assemblies. Whether you’re developing a single prototype or a full production system, we deliver CAD models, detailed prints, and CNC-ready files that make fabrication straightforward.

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Experience:

More than two decades of mechanical engineering and product development, including full machine design for heavy equipment, aftermarket components, chassis structures, jigs and fixtures. Over that time, we’ve designed and detailed 20,000+ parts, from one-off prototypes to high-volume components.

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Approach:

We use advanced CAD, simulation, and reverse-engineering tools to optimize for fit, function, and manufacturability. By designing with fabrication and assembly in mind, we ensure a smooth hand-off from model to the shop floor.

Overview:

High-resolution LED/laser scanning for reverse engineering, inspection, and digital modeling. We capture accurate part geometry and convert it into editable CAD files.

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Experience:

We have hands-on experience with advanced scanning and surface-processing tools like Geomagic Essentials, allowing us to capture accurate part geometry and turn it into editable CAD data.

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Approach:

By combining rapid and laser scan modes (up to 0.04 mm accuracy), we create precise digital models in OBJ, STL, or PLY formats for design, machining, or 3D printing workflows.

Overview:

We extend our capacity with vetted partners. When a job needs higher volume or specialty work—laser cutting, precision forming, powder coat, anodize, etching, hydraulics, wiring/electrical, motors and powertrain—we manage it end-to-end to the same standard as our own shop.

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Experience:

Over 20 years in manufacturing and production management, spanning engineering, supplier sourcing, and shop-floor execution. Managed 35-to-55-person production lines, supported robotic welding operations, and worked directly with vendors across fabrication, machining, hydraulics, wiring, and powertrain components. We know which shops deliver accurate parts, maintain schedules, and stand behind their work.

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Approach:

We review your design, select the right materials and processes, and coordinate with proven suppliers to deliver parts right the first time.

Overview:

In-house 3-axis CNC mill for machining aluminum, steel, and other alloys. Ideal for prototypes, fixtures, and precision parts requiring clean finishes and tight tolerances.

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Experience:

Certified through SolidProfessor in CAM programming, we use Siemens CAM Pro to create optimized toolpaths and efficient machining strategies. 

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Approach:

Each job is programmed in CAM Pro with tuned feeds, speeds, and tooling for consistent, high-quality results.

Overview:

We offer in-house rapid prototyping using the Bambu Lab X1-Carbon for high-precision composite parts, along with access to advanced Stratasys additive systems for larger, production-grade components and complex geometries.

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Experience:

Certified in Stratasys Additive Manufacturing, with hands-on experience across FDM, engineering-grade materials, and production-oriented additive workflows.

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Approach:

We combine 3D scanning, CAD modeling, and additive manufacturing to deliver functional prototypes and small-batch components with exceptional accuracy and finish quality.

Overview:

Our in-house 5 × 12 ft CNC plasma table, powered by a Hypertherm 45 XP, is set up for high-quality cutting on steel and aluminum up to 1/2 inch. It’s ideal for prototypes, custom parts, and short runs where quick turnaround and flexibility are key.

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Experience:

We’ve spent years designing and working with sheet metal parts, so we know how to get clean, accurate results even within plasma tolerances.

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Approach:

The machine is dialed in for consistent cut quality, tight nesting, and efficient processing.  Giving a reliable finish without the wait or cost of outsourcing.

Overview:

We handle sheet metal forming and tube bending in-house for both structural and cosmetic parts. Our CNC brake press with a backstop allows for accurate, repeatable bends up to 3ft wide, while Bend-Tech software helps us determines complex angles accurately for tube bending and notching.

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Experience:

Familiar with how bend allowance, tooling, and material spring back affect final dimensions, we account for real world forming behavior to ensure accurate fit.

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Approach:

We use a CNC brake press for accurate, repeatable bends and a manual tube bender in combination with Bend Tech 7 for custom work.