Services

Overview:

Complete mechanical design support from concept through to production, from individual components to full machine assemblies. Whether you’re developing a single prototype or a full production system, we deliver CAD models, detailed prints, and CNC-ready files that make fabrication straightforward.

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Experience:

More than two decades of mechanical engineering and product development, including full machine design for heavy equipment, aftermarket components, jigs/fixtures, chassis structures, and integrated mechanical systems.

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Approach:

We use advanced CAD, simulation, and reverse-engineering tools to optimize for fit, function, and manufacturability. By designing with fabrication and assembly in mind, we ensure a smooth hand-off from model to the shop floor.

Overview:

High-resolution LED/laser scanning for reverse engineering, inspection, and digital modeling. We capture accurate part geometry and convert it into editable CAD files.

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Experience:

We have hands-on experience with advanced scanning and surface-processing tools like Geomagic Essentials, allowing us to capture accurate part geometry and turn it into editable CAD data.

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Approach:

By combining rapid and laser scan modes (up to 0.04 mm accuracy), we create precise digital models in OBJ, STL, or PLY formats for design, machining, or 3D printing workflows.

Overview:

We extend our capacity with vetted partners. When a job needs higher volume or specialty work—laser cutting, precision forming, powder coat, anodize, etching, hydraulics, wiring/electrical, motors and powertrain—we manage it end-to-end to the same standard as our own shop.

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Experience:

Over 20 years in manufacturing and production management, leading 35–55 personal and robotic welding operations. We know which shops consistently hit spec, hold schedule, and stand behind their work.

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Approach:

We review your design, select the right materials and processes, and coordinate with proven suppliers to deliver parts right the first time.

Overview:

In-house 3-axis CNC mill for machining aluminum, steel, and other alloys. Ideal for prototypes, fixtures, and precision parts requiring clean finishes and tight tolerances.

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Experience:

Certified through SolidProfessor in CAM programming, we use Siemens CAM Pro to create optimized toolpaths and efficient machining strategies. 

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Approach:

Each job is programmed in CAM Pro with tuned feeds, speeds, and tooling for consistent, high-quality results.

Overview:

We offer in-house rapid prototyping using the Bambu Lab X1-Carbon for high-precision composite parts, along with access to advanced Stratasys additive systems for larger, production-grade components and complex geometries.

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Experience:

Certified in Stratasys Additive Manufacturing, with hands-on experience across FDM, engineering-grade materials, and production-oriented additive workflows.

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Approach:

We combine 3D scanning, CAD modeling, and additive manufacturing to deliver functional prototypes and small-batch components with exceptional accuracy and finish quality.

Overview:

Our in-house 5 × 12 ft CNC plasma table, powered by a Hypertherm 45 XP, is set up for high-quality cutting on steel and aluminum up to 1/2 inch. It’s ideal for prototypes, custom parts, and short runs where quick turnaround and flexibility are key.

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Experience:

We’ve spent years designing and working with sheet metal parts, so we know how to get clean, accurate results even within plasma tolerances.

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Approach:

The machine is dialed in for consistent cut quality, tight nesting, and efficient processing.  Giving a reliable finish without the wait or cost of outsourcing.

Overview:

We handle sheet metal forming and tube bending in-house for both structural and cosmetic parts. Our CNC brake press with a backstop allows for accurate, repeatable bends up to 3ft wide, while Bend-Tech software helps us determines complex angles accurately for tube bending and notching.

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Experience:

Familiar with how bend allowance, tooling, and material springback can affect final dimensions, we dial in bends to match real-world fit, not just the model.

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Approach:

We use a CNC brake press for accurate, repeatable bends and a manual tube bender in combination with Bend Tech 7 for custom work.